Splicing Tapes

Splicing Detection Tapes for Nonwoven Production

Reliable splicing. Accurate detection. Continuous production.

Keep high-speed nonwoven production running continuously with splicing tapes
designed not only to create a secure splice, but also to ensure that the splice can be
reliably detected and removed during production.

What Is Splicing Tape and Why Is It Used?

Nonwoven material is processed from large rolls. When one roll ends, it needs to be
joined to the beginning of the next roll. Splicing tape connects the two webs so
production can continue without stopping and re-threading the line. A reliable splice
helps reduce downtime, material waste and production losses.

ROLL A SPLICING TAPE ROLL B DETECTION & REMOVAL

Why Splice Detection Matters

The splice must not only hold securely during production; it must also be identified
so it does not remain in the finished product. A successful splice needs to do two jobs:
hold securely during high-speed production, and be reliably detected so it can be removed
before reaching the final product.

What a poor or undetected splice costs

  • Machine downtime
  • Material waste
  • Production losses
  • Defective products
  • An undetected splice reaching the customer

Three ways a splice is detected

Metal detectionAluminium foil or integrated aluminium
strips allow the splice to be recognised by compatible metal detection systems.
Optical detectionSelected tapes provide optical contrast
for camera-based splice detection systems.
Visual identificationFor applications where visual
identification is sufficient, Davik also offers a black tissue-based solution.

Splicing Tapes for Nonwoven Applications

Davik splicing tapes are used across high-speed nonwoven converting, wherever a roll
change must be fast, secure and traceable.

  • Baby Wipes
  • Medical Wipes
  • Household Cleaning Wipes
  • Personal Hygiene Products
  • Tissue & Airlaid Materials
  • High-Speed Nonwoven Converting

Compare the Four Davik Splicing Tapes

Understand the main differences at a glance, then open the product page for full
specifications.

Product Carrier Adhesive Detection Best suited for
DS4935 Aluminium foil Water-based acrylic Metal + optical Flying splice and folding machines View product
DT4133 BOPP / PET film + aluminium strips Hot melt Metal + optical High-speed flying splice, wide web View product
DS4885 Stretchable nonwoven + aluminium strips Water-based acrylic Metal + optical Wide web where flexibility is required View product
DS4926 Tissue paper Water-based acrylic Visual Visual splice identification View product

Not sure which tape fits your line?
Ask our technical team — tell us your substrate,
machine and detection system and we will recommend the right construction.

How to Choose the Right Splicing Tape

To choose the right splicing tape for your application, share the following details
about your process and requirements — only the ones you have available.

  1. Detection system — does the line use metal, optical or visual detection?
  2. Machine or process — flying splice, folding machine, or another converting process?
  3. Material — what is being spliced?
  4. Speed and web width — how fast does the line run, and how wide is the web?
  5. Flexibility — does the splice need additional stretch or conformability?
  6. Adhesive technology — water-based acrylic or hot melt?

Every production line is different. Davik can help select the tape according to the
material, equipment, production speed and detection system.

Why Choose Davik Splicing Tapes?

Over 40 years of specialty adhesive tape manufacturing experience, applied to the
specific demands of high-speed nonwoven converting.

High initial tackSecure bonding during fast splice preparation.
High shear resistanceDesigned to withstand high-speed machine processing.
Reliable detectionMetal, optical and visual detection options.
Flexible constructionsDifferent carriers for different machine and web requirements.
Easy applicationHand-tearable options for efficient operator handling.
Customized solutionsWidths, colours and constructions according to application requirements.

Frequently Asked Questions

What is splicing tape?

Splicing tape is used to
connect the end of one material roll to the beginning of the next, allowing production to
continue without stopping the converting line. A reliable splice helps reduce downtime,
material waste and production interruptions.

Why is splicing tape used in nonwoven production?

In
high-speed nonwoven converting, roll changes must be fast and reliable. Splicing tape creates
a secure connection between rolls so production can continue smoothly, helping manufacturers
minimize downtime, reduce waste and maintain consistent product quality.

What is splice detection tape?

Splice detection tape
combines secure splicing with a detectable element that allows the production line to identify
the splice. Depending on the tape construction, the splice can be detected by metal, optical or
visual detection systems so it can be identified and removed before reaching the finished
product.

How does metal detectable splicing tape work?

Metal
detectable splicing tapes contain aluminium foil or integrated aluminium strips. These metal
elements allow compatible detection systems to identify the splice as it passes through the
production line. Davik offers both aluminium-foil and aluminium-strip constructions for
different converting requirements.

What is the difference between metal and optical splice detection?

Metal
detection identifies the splice through a metal component in the tape, such as aluminium foil
or aluminium strips. Optical detection identifies the splice through its optical or visual
characteristics. Some Davik splicing tapes support both metal and optical detection, while
DS4926 is intended for visual splice identification.

What tape should I use for a high-speed flying splice?

For
high-speed flying splice applications, DT4133 is designed to provide high initial tack, strong
holding power and reliable splice detection. Its hot melt adhesive and integrated aluminium
detection strips make it particularly suitable for wide-web, high-speed nonwoven production.
DS4935 is also suitable where an aluminium foil construction and water-based acrylic adhesive
are preferred.

What is the difference between acrylic and hot melt splicing tape?

Davik
offers both water-based acrylic and hot melt adhesive technologies. Water-based acrylic adhesive
is used in DS4935, DS4885 and DS4926, while DT4133 uses a high-tack hot melt adhesive designed
for applications requiring immediate bonding in high-speed flying splices. The best option
depends on the substrate, production speed, machine and splice requirements.

Can Davik customize tape width, colour or construction?

Davik
offers different tape widths, colours, carrier materials, adhesive technologies and single- or
double-sided constructions across its splicing tape range. Custom sizes and colours are also
available. For specific production requirements, Davik’s technical team can recommend the most
suitable construction based on the material, machine, production speed and detection
system.

Need Help Finding the Right Splicing Tape?

Tell us about your substrate, production line, speed and detection system. Our technical
team will help identify the most suitable solution for your application.

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